Thermal Spray Booth

We provide acoustic enclosures (Thermal Spray booth for Capacitor, HVOF, HVAF, Plasma Spray, that facilitate contain dirt and noise generated by your thermal spray operations. they will be utterly custom-built to accommodate your specific want. 

  • viewing windows 
  • double-leaf entrance or sliding overhead doors 
  • Inlet silencers 
  • custom colors on the market 

Each thermal spray booth structure is meant to cut back the high noise levels of thermal spray to a suitable eighty-five dBA (or to match your company or country's standards. The thermal spray gun measure is assembled from panels and beams, creating their style extremely versatile. Thermal Spray Booth in India Designed for superior noise absorption, the panels feature a high-quality acoustic fill and perforated steel inner surfaces. The standard style of the rooms permits for the smallest assembly time and simple relocation.

Thermal Spray Booth for Capacitor in India

Sprayblast provides the thermal Spray gun for Capacitors in India. Capacitor Arc Spray System is high-speed industrial equipment that is designed to provide a fine and uniform coating over the surfaces of various types of metal substances by using thermal coating techniques.  Capacitor Arc Spray System is highly efficient and fast in operation with a coating speed of 21 kilometers per hour. It is capable to handle elements with a maximum width of 95 centimeters. This machining system has a power rating of 18 kilowatt which requires a voltage of 440 volts.

The given Capacitor Arc Spray gun is installed with a highly efficient cyclone and dust collector with op quality pleated bags for the separation of any particle impurities from the spraying zone to maintain a clean environment. This machine system is also provided with an exhaust fan for the cleaning of bags in a few seconds and the impurities removed are collected in the dust collection unit.

Price of Thermal spray booth for Capacitor

The price of a Thermal spray booth in India for a capacitor depends on the type, size, and functionality of the thermal spray booth as per customer requirements. To do Thermal Spray coating Process on small components for batch or mass level of coating, a wide variety of spray booths designed to meet customer’s requirements. Those can be opened from the front or closed as per job coating operation and process design. The ergonomically designed front portion is very effective for operators to perform coating operations and for suction of over-sprayed material and fumes.

Advantages of Arc spraying

  • Overcome spraying ranges and higher particle velocities provide better penetration of the foil windings.
  • The lower heat input to the capacitors provides more consistent products.
  • Arcspraying is inherently more consistent in operation.
  • Arc spray gun coatings are denser and contain less oxide.
  • The lower heat input to the capacitors gives decreased scrap rates.
  • Arc spraying equipment is easily automated.
  • Electrical energy costs are lower than fuel gas/oxygen.
  • No energy is consumed when not spraying.
  • Stop-Start operation is easier.
  • Electrical supplies are generally more readily available.
  • Potentially combustible (flammable)  and explosive gases are not required.

Manual Thermal Spray Booth for Capacitor 

The entire wired Capacitor Arc Spray System type is made of the following 4 modules:

  • Power Supply
  • Energy Hose Package
  • Wire Push Unit
  • Spray Gun

This spray system is suitable for end spraying film capacitors with metal coatings of zinc, tin, aluminum, copper, and their alloys. The system can use wire diameters of 1.6 mm and 2.5 mm, though other diameters can be taken upon specific request.

The unique features of the system enable users to decrease the voltage for melting the wires, control a narrow spray beam and get the advantage of a start/stop cycle of fewer than 2 seconds. The reliability and suitability for demanding capacitor applications have been established at manufacturing plants around the world. It is a simple and low-cost operation, with infrequent destruction of spare parts and high reliability in continuous applications, which are the key design components of the range of Capacitor Arc Spray System.

Automatic Thermal Spray Booth for Capacitor

We have given ourselves individually to serve the customers with our strength, fair price, and strong efficiency of Automatic Metal Spraying Machine. Every Shot Blasting Machine is designed as per the industrial parameters of quality that further ensures the delivery of perfect performance in a cost-effective custom. 

Metal Spraying is a highly critical process in the manufacturing processes of metalized film capacitors. Since the metal particles are produced by wire melted and high velocity to coat in the end faces, it makes contact with the capacitor winding essentially by partial penetration of the pockets, in the end, faces made by staggering the films. Factors that affect the degree of penetration are mainly the velocity of the metal spray particles and their size. So the next important factors are influential capacitors quality: The temperature of metal spray particles, the size of metal spray particles, the velocity of metal spray scraps (particles), the average of metal spray particles

Incorrectly chosen spray equipment can cause severe damage to the end faces of the windings and produce unacceptably high power factor capacitors. The AUTOMATIC METAL SPRAYING MACHINE is designed through our entire research and accumulated years of experience; as the equipment of regarding above mainly the performance of metal spraying in metalized film capacitor

METALIZING BOOTH FOR CAPACITOR COATING

We have developed a system for metalizing Copper which is effective in terms of cost as well as in the Wastage of Zinc Spray during metalizing. The Metalizing Booth or the Thermal Spray Booth plays an important role in cost-cutting and production depending upon right face velocity & the velocity in ducts.

Zinc Spray Coating on Capacitor

Zinc Spray Booth Coating provides less damage to the capacitor and gives more consistent results. The sprayed deposits may be either combustion flame spray gun or electric arc sprayed but arc sprayed coating guns are most generally used. Zinc wires are also used in capacitor technology and have greatly favorable results. Spraying on the capacitor ends with Zinc wires causes less damage to the capacitors, gives a better surface for attaching and provides more consistent results than a coating performed utilizing any other non-ferrous wire.

Aluminum Spray Coating on Capacitor Thermal Spray Booth

Aluminum Spray Coating provides less damage to the capacitor, gives a better surface for attaching, and gives more consistent results. The sprayed deposits may be either combustion flame spray gun or electric arc sprayed but arc sprayed coating guns are most generally used.

Thermal Spray Booth in India

Spray Blast is a leading Manufacturer, Supplier & Exporter of thermal spray booths for capacitor, Sand Blasting Machine, Automatic Blasting Machine, Portable Sand Blasting Machine, Shot Blasting Machine, Grit blasting Machine, Sand Blasting cabinet,  shot blasting room, Sand Blasting Nozzles, thermal spray gun, metalizing gun, arc spray gun, flame spray gun, abrasive media, etc in India at a low price for sale.